Recuperator

Manufactured from stainless steel and equipped with specially engineered heat transfer surfaces, recuperators allow maximum thermal exchange without mixing exhaust gases and fresh air. This results in reduced operating costs and lower emissions, supporting sustainable production goals. Thanks to their compact design and low maintenance requirements, recuperator systems have become a preferred choice in industrial energy efficiency investments.

A recuperator is a heat recovery system used to enhance energy efficiency in industrial facilities. It works based on the following principles:

1. Waste Heat Utilization: It captures the thermal energy contained in high-temperature exhaust gases from production processes and uses it to preheat the incoming fresh air.
2. Working Principle: Hot exhaust gases and cold fresh air pass through separate channels across heat transfer surfaces without mixing. During this process, the heat from the exhaust gases is transferred to the fresh air.
3. Efficiency Gains:

• Reduces fuel consumption by 25–40%
• Shortens the warm-up time of furnaces and boilers
• Improves combustion efficiency
• Lowers operational costs

4. Applications:

• Industrial furnaces
• Steam boilers
• Drying systems
• Metal heat treatment facilities
• Ceramic and glass production plants
• Chemical industry

5. Advantages:

• Provides significant energy savings
• Environmentally friendly operation
• Reduces operating expenses
• Enhances overall system performance
• Low maintenance costs